Lockout Tagout

/Lockout Tagout
Lockout Tagout2019-01-15T18:20:47+00:00

Why Lockout Tagout?

Lockout Tagout (LOTO) is an important safety procedure – critical to safeguarding workers and employees around the machinery and equipment they operate, service and maintain. It is also a major OSHA-inspection focus. In fact, it remains one of the most cited violations for general industry even after 20 years in force. But, rather than focusing on the negative aspects of non-compliance and citations, focus instead on the benefts a thoroughlydeveloped LOTO program provides:

LIVES SAVED – preventing an estimated 250,000 incidents, 50,000 injuries and 120 fatalities annually!
CUT COSTS – both in lost employee time and insurance costs
IMPROVED PRODUCTIVITY – minimizing equipment downtime
BEST PRACTICE – being widely adopted across industries and industrialized countries

5 Steps To An Effective Lockout Program

A successful Lockout Tagout (LOTO) program starts with a solid foundation and a written plan. After that, proactive training and employee awareness programs will ensure a safer workplace for everyone. Brady has broken down the process for Lockout Tagout OSHA compliance into fve easy steps, each with their own effective elements that add up to total workplace safety

Step 1:

Develop and document your equipment energy control policy/program

Step 2:

Create and post written, visual equipment-specifc lockout procedures

Step 3:

Identify and mark all energy control points

Step 4:

Train your employees, communicate and conduct periodic inspections

Step 5:

Equip your employees with the proper lockout tools and warning devices

Safety Padlocks

  • Comply with all OSHA requirements and are a safer alternative to metal locks for lockout applications
  • Non-conductive body with unique key cylinder prevents electricity from traveling from the shackle to the key, protecting workers when key is inserted
  • Superior temperature, chemical and corrosion resistance
  • “Danger” and “Property of” labels provided in English, Spanish and French and printed on 100% recycled paper
  • Reserved paracentric keyway provides optimal security (prevents someone from getting a copy made at a local key shop)
  • Key-retaining feature prevents key from being removed until shackle is securely closed
  • Locks come keyed differently or in keyed-alike sets. Custom keying and charting available
  • Lock bodies can be custom laser engraved upon request
  • One key is supplied with each padlock for safer key management

Compact Safety Padlocks

  • Extremely compact and lightweight – the smallest safety lock on the market
  • Easily fits in small spaces
  • 5-pin cylinder can support same keying system as our current Safety Padlock
  • Fiberglass reinforced nylon body for extra impact resistance
  • Service temperature: 0°–250° F (-20°–120° C)
  • Lock body dimensions: 1-2/5”H x 1-1/5”W x 5/8”D Shackle clearance: 1”; shackle diameter 1/5”
  • Each padlock includes 1 key and 1 each English, Spanish and French labels

Compact Safety Padlocks – 1″ Steel Shackle

Color Keyed Different
1/Pack
Keyed Different
6/Pack
Keyed Alike
3/Pack
Keyed Alike
6/Pack
Red 143150 118926 118953 118954
Green 143152 118927 118955 118956
Orange 143154 118928 118957 118958
Blue 143156 118929 118959 118960
Yellow 143158 118930 118961 118962
Brown 143160 118931 118963 118964
White 143162 118932 118965 118966
Purple 143164 118933 118967 118968
Black 143166 118934 118969 118970

Safety Padlocks

  • Lightweight, non-conductive and non-sparking body
  • Special 6-pin cylinder resists tampering
  • Fiberglass reinforced nylon body and triple-coated hardened steel shackle
  • Service temperature: 0°–250° F (-20°–120° C)
  • Lock body dimensions: 1-3/4”H x 1-1/2”W x 4/5”D
  • Shackle clearance: 1-1/2”; shackle diameter: 1/4”
  • Each padlock includes 1 key and 1 each English, Spanish and French labels

Safety Padlocks – 1-1/2” Steel Shackle

Color Keyed Different
1/Pack
Keyed Different
6/Pack
Keyed Alike
3/Pack
Keyed Alike
6/Pack
Red 99552 51339 105886 105890
Green 99564 51345 105889 105893
Orange 99576 51347 123268 123270
Blue 99556 51344 105887 105891
Yellow 99570 51346 105888 105892
Brown 103033 101956 118947 118948
White 143123 118925 118949 118950
Purple 104919 104916 118951 118952
Black 99580 51353 123269 123271

Laminated Steel Padlocks

  • Reinforced laminated steel withstands severe physical abuse while hardened steel shackle resists tampering
  • Body plates individually coated for superior rust protection
  • 5-pin cylinder offers more unique key cuts, better tamper resistance than conventional 4-pin locks
  •  Colored bumpers supplied for identifcation
  • Each padlock includes 2 keys. Custom keying and charting also available. Lock labels sold separately.

Steel Padlocks – 2” Shackle

Color Keyed Different
1/Pack
Keyed Different
6/Pack
Keyed Alike
3/Pack
Keyed Alike
6/Pack
Red 99524 51290 105894 105898
Blue 99528 51291 105895 105899
Green 99533 51292 105897 105901
Yellow 99539 51297 105896 105900
Orange 99543 51298
Black 99548 51299
Brown 101958 102698
Purple 104921 104918

Hasps

Steel Group Lockout Hasps

  • Constructed of vinyl-coated high tensile steel w/ rust resistant plating
  • Lock holes: 3⁄8” diameter
Catalog #  Description Qty.
133161 1” Diameter Jaws 1
65375 1” Diameter Jaws 12
133162 1-1⁄2” Diameter Jaws 1
65376 1-1⁄2” Diameter Jaws 12

Steel Group Lockout Hasps with Tabs

  • Tamperproof interlocking tabs prevent unauthorized opening
  • Case-hardened steel with rust proof plating and bright red vinyl insulation
  • Lock holes: 3/8” diameter
Catalog # Description Qty.
105718 1” Diameter Jaws 1
105719 1-1⁄2” Diameter Jaws 1

Corrosion-Resistant Group Lockout Hasps

  • 12 gauge epoxy coated steel provides superior rust resistance and added dielectric strength
  • Lock holes: 5⁄16” diameter
Catalog # Description Qty.
T218 1” diameter jaws

1

T220 1-1/2” diameter

1

Aluminum Economy Group Lockout Hasps

  • Non-sparking, aluminum small hasps are a great addition to your tool box
  • Lightweight at only 1-1/2 ounces
  • Lock holes: 3/8” diameter
Catalog # Description Qty.
105720 1” Diameter Jaws

1

105721 1-1⁄2” Diameter Jaws

1

Non-Conductive Group Lockout Hasps

  • Strong, rigid plastic resin
  • Excellent electrical insulating
  • Performs at low temps, excellent heat resistance
  • Patent #7,124,606
Catalog # Description Qty.
LH220A Red Lockout Hasp 1

Heavy Duty Lockout Hasp

  • Hasp allows multiple workers to lockout at each isolation point
  • Stainless steel construction
  • Accommodates up to 1/3″ dia. padlock shackles
Catalog # Description Qty.
871239 Heavy Duty Hasp 24

Dual Jaw Hasp

  • Dual construction allows for increased versatility in a single product
  • Larger jaw measures 1.25″ x 1.75″
  • Smaller jaw measures 0.75″ dia.
Catalog # Description Qty.
236919 Dual Jaw Hasp

1

Non-Conductive Nylon Group Lockout Hasp

  • Accommodate up to 6 locks
  • Withstands up to 1,000 lbs despite weighing only 1 oz.
  • Dimensions: 7”H x 1-3⁄4”W Lock holes: 3⁄8” diameter
Catalog # Description Qty.
99668 Nylon Lockout Hasp

1

Cable Lockouts

Cable lockouts – GREAT VERSATILITY!
Cable lockouts provide a number of advantages. Because of their construction, cable lockouts can be used in a variety of applications locking out multiple disconnects and valves. They are also a great option for lockout of unusual energy isolating devices that cannot be effectively locked out by a traditional device. This versatility combined with ultimate portability makes cable lockout devices a great addition to any lockout tagout program

SAFELEX™ Universal Cable Lockout

  • Integrated hasp and cable provides simple way to lockout multiple energy isolation points
  • Lightweight construction is great for handling, carrying and operation
Catalog  Description
145554 Lockout w/ 3 ft. steel cable
145553 Lockout w/ 6 ft. steel cable
145552 Lockout w/ 10 ft. steel cable
145551 Lockout w/ 15 ft. steel cable
145550 Lockout w/ 6 ft. non-conductive nylon cable
145549 Lockout w/ 10 ft. non-conductive nylon cable

Original Cable Lockout

  •  Brady’s original cable lockout
  • Device constructed of impact modifed nylon, available in red, blue or yellow
  • Includes 6’ galvanized steel cable (1/8” outside dia.)
Catalog  Description Color
65318 Cable Lockout Device w/ 6 ft. cable Red
45191 Cable Lockout Device w/ 6 ft. cable Blue
45192 Cable Lockout Device w/ 6 ft. cable Yellow
65319 8 ft. steel cable only
65320 10 ft. steel cable only

Mini Cable Lockout

  • Compact and portable with internally stored cable
  • Push-button self-winding mechanism automatically cinches cable tight
  • Superior chemical, corrosion and temperature resistant properties
  • Includes either vinyl-coated steel cableor nonconductive nylon cable
  • 6 lock holes accommodate most padlock shackles and hasps
  • Body dimensions: 4” dia. x 1-3/4” deepCable dimensions: 1/16” outside dia. x 8’ length
Catalog Description
50940 Mini Cable Lockout w/ Steel Cable
51442 Mini Cable Lockout w/ Nylon Cable

Valve Lockouts

From universal valve lockouts to adjustable gate valve lockouts, Brady offers a full line of devices to shut off all types of pressured valves. Gate valve lockout devices deny access and cover the valve handle. With Prinzing ball valve lockouts and Brady’s standard, quarter-turn ball valve lockout devices, a comprehensive series of options are available from the global leader in lockout tagout solutions.

Universal Valve Lockout
Lock Out all Types of Valves with a Single Device

  • Made of rugged industrial-grade steel and nylon for extra impact and chemical resistance
  • Versatile open ended clamp fits over most closed rings, wide handles
  • Can also lock out large levers, T handles, and other hard-to-secure mechanical devices
  • Cable attachment offers choice of 1/8” nonconductive nylon or rustproof sheathed metal cable
  • Small: for handle widths up to 1” (max handle thickness 0.6”)
  • Large: for handle widths up to 1.6” (max handle thickness 1.1”)
Catalog # Description
Complete Sets
51394 Small UVLO w/ 8’ Sheathed Cable Attachment & Blocking Arm
51390 Small UVLO w/ 8’ Nylon Cable Attachment & Blocking Arm
51392 Large UVLO w/ 8’ Sheathed Cable Attachment & Blocking Arm
51388 Large UVLO w/ 8’ Nylon Cable Attachment & Blocking Arm
Individual  Components
50924 Small UVLO Base Clamping Unit
50899 Large UVLO Base Clamping Unit
65402 Small Blocking Arm
65403 Large Blocking Arm
51395 Cable Attachment w/ 8-ft Sheathed Cable
50932 Cable Attachment w/ 8-ft Nylon Cable

Adjustable Gate Valve Lockout

  • Versatile lockout adjusts to ft 1” to 6-1/2” valve handles, replacing 3 conventional gate valve lockouts
  • Constructed of rugged injection molded polypropylene
  • Service temps from -13°F to 194°F
  • Supplied with English, Spanish and French danger labels
Catalog # Description
64057 Adjustable Gate Valve Lockout

Standard Ball Valve Lockout

  • Easy to use, single-piece design locks quarter-turn ball valves in OFF position
  • Two sizes ft most valves up to 3”
  • 65666 is made of super-tough nylon (service temp -40° to 248° F)
  • 65692, 65669 and 65693 are made of powder-coated steel

 

Catalog Max
Shackle
Dia.
Valve Size /
Pipe Dia.
Max
Handle
Width
Max
Handle
Thickness
65666 9⁄32” 1⁄4” to 1” 1-1⁄2” 3⁄4”
65692 3⁄8” 1⁄4” to 1” 1-1⁄2” 3⁄4”
65669 9⁄32” 1-1⁄4” to 3” 2-1⁄10” 11⁄4”
65693 3⁄8” 1-1⁄4” to 3” 1-9⁄10” 11⁄4”

Gate Valve Lockouts

  • Unique knockout center fits OS&Y or “rising stem” valves
  • Made of rugged injection-molded polypropylene
  • Service temps from –25°F to 200°F
  • Accepts shackles up to 3/8” in dia.
  • Supplied with English, Spanish and French danger labels

 

Fits Valve Handles Dia Red       Yellow      Green   
1” to 2-1⁄2” 65560 65590 65595
2-1⁄2” to 5” 65561 65591 65596
5” to 6-1⁄2” 65562 65592 65597
6-1⁄2” to 10” 65563 65593 65598
10” to 13” 65564 65594 65599

Circuit Breaker Lockout

Clamp-On Breaker Lockout

  • Extremely versatile – works on a wide range of single-pole and internal-trip multi-pole breakers!
  • Use thumbscrew to clamp lockout onto switch tongue, then pull cover over thumbscrew and lock in place to prevent clamp from being loosened
  • Accepts lock shackles up to 9/32” dia.
  • Included detachable cleats expand the range of applicable breakers
Catalog # Description Qty.
65396 120/277V Clamp-On Lockout

1

65965 120/277V Clamp-On Lockout

6

65397 480/600V Clamp-On Lockout

1

65966 480/600V Clamp-On Lockout

6

65404 Extra Cleats For 120/277V Lockout

6

65406 Extra Cleats For 480/600V Lockout

6

Universal Multi-Pole Breaker Lockout

  • Single device works with most major multi-pole breakers that employ a tie-bar
  • Made of durable impact-modifed nylon
  • Compatible with GE, ITE, Sylvania, Challenger, Bryant, Westinghouse, General Switch Co., and more!
  • Use thumbscrew to clamp lockout securely over tie bar, then insert lock to prevent clamp from being loosened
Catalog Description Qty.
66321 Universal Multi-Pole Breaker Lockout

1

66320 Universal Multi-Pole Breaker Lockouts

6

Oversized Clamp On Breaker Lockout

  • Oversized 480/600V frame lockout fits breaker switches up to 2-1/4” wide and 7/8” thick
  • Made of durable polypropylene and glass flled-impact-modifed nylon
Catalog # Description Qty.
65329 Oversized Breaker Lockout 1
65321 Oversized Breaker Lockout 6

Miniature Circuit Breaker Lockouts

  • A safe and effective method for locking out miniature circuit breakers, commonly used in European and Asian equipment
  • NO TOOLS required for installation! The Lockout is easily installed with a push button. Tie Bar style lockouts have a convenient thumb wheel for quick application
  • Available for single and multi-pole breakers
  • Lock with Brady Safety Padlocks (not included). Devices can support padlocks with a shackle diameter up to 9/32”
  • Material: Glass-filled nylon 
  • 4 Different types:
    • POS – Pin Out Standard
    • PIS – Pin In Standard
    • POW – Pin Out Wide
    • TBLO – Tie Bar Lockout
Catalog # Description Qty.
90844 POS – Pin Out Standard

1

90845 POS – Pin Out Standard

6

90847 PIS – Pin In Standard

1

90848 PIS – Pin In Standard

6

90850 POW – Pin Out Wide

1

90851 POW – Pin Out Wide

6

90853 TBLO – Tie Bar Lockout

1

90854 TBLO – Tie Bar Lockout 6

Electrical Lockouts

3-In-1 Electrical Plug Lockout

  • Accommodates high and low-voltage plugs up to 3” in diameter and 5-1/2” in length
  • 2 sliding top lids can be used individually or together to accommodate small, medium and large-diameter cords up to 1-1/4”
  • Constructed of yellow thermoplastic
  • Visual label supplied in English/Spanish bilingual format
Catalog # Type
PLO23 3-in-1 Plug Lockout

Brady Electrical Plug Lockouts

  • Plug lockouts prevent electrical plugs from being inserted into a wall outlet. Use when plug will not remain under the exclusive control of the person performing service or maintenance
  • Constructed of rugged polypropylene
  • Small 110V plug lockout: 2”H x 2”D x 3-1/2”W with 1/2” dia. hole for cable
  • Large 220/500V plug lockout: 3-1/4”H x 3-1/4”D x 7”W with 1” dia. hole for cable
Catalog  Type
65674 Small 110V Plugout
65675 Large 220/500V Plugout

Electrical/Pneumatic Plug Lockout

  • Accommodates a large variety of electrical plugs up to 3-1/2” in diameter and 5” in length as well as male air hose connectors
  • Holes accommodate electrical cord or “necked down” pneumatic male fittings commonly attached to compressed air hose
  • Works on 110V, 220V & 550V plugs
  • Constructed of durable polystyrene
Catalog # Type
PLO27E Electrical/Pneumatic Plug Lockout